The Wire Ring Roller forms straight wire into precise-diameter rings and corrects out-of-round wire stock. Feed wire through the three-point roller geometry, adjust until the output matches the target diameter, and roll.
How it works
Three rollers define the geometry: one central driving roller and two U-groove side rollers. The wire passes between them, bending around the driving roller and guided symmetrically by the two side rollers.
Two independent adjustments control the output:
- Driving roller height — sets how much the wire is deflected, directly controlling the resulting ring diameter and the pressure applied to the wire. Adjusted via single-action thumbwheel.
- Side roller spacing — adjusts the two U-groove rollers symmetrically toward or away from center via a single shared screw, controlling lateral constraint and consistency.
What’s new in V5
Previous versions required loosening four screws, adjusting a fifth, then retightening — every time the driving roller height needed changing. V5 replaces that with a single thumbwheel action. The side roller adjustment mechanism is unchanged from V3.
An additional improvement in V5: the driving roller can be raised high enough to accommodate wire up to 6mm even when the side rollers are at their closest position — a limitation of earlier versions.
Bench scale, not industrial scale
Built from 3D-printed PETG with metal hardware and bearings where it counts. Usable handheld or bench-mounted. Under normal use the construction is solid; flex becomes a factor only with wire well outside the specified range.
Applications
Used wherever consistent round wire geometry matters:
- Silversmithing and metalsmithing — forming ring shanks, jump rings, coils, and circular wire components
- Wire race bearing fabrication — forming wire into precise-diameter races for custom bearings
- Decorative metalwork — circular wire elements, sculptural forms, wire stems
- Cage and frame fabrication — circular structural elements, reinforcement spirals
- Industrial and field applications — including wire-reinforced hose fabrication and maintenance
- Any application requiring consistent round wire stock or precise-diameter wire rings
Specifications
| Parameter | Value |
|---|---|
| Wire diameter | Up to 6mm (round wire only) |
| Ring diameter range | 35–470mm (practical recommended range) |
| Driving roller adjustment | Single-action thumbwheel |
| Side roller adjustment | Single shared screw, symmetric |
| Usage | Handheld or bench-mounted |
| Materials | PETG body, metal hardware and bearings |
| Suitable metals | Silver, gold, copper, bronze, brass, mild steel, iron |
For wire straightening before rolling: Wire Straightener V3 (1–3mm)
or Wire Straightener V3 MINI (0.5–1.5mm)
What’s included
- 1 assembled Wire Ring Roller V5
- Instructions leaflet















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